CCS100 VAC

IBL - 3D - CCS 100 VAC
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High-performance inline vapour phase soldering system for 24/7 operation

The CCS100 VAC is a compact high-performance in-line system designed as a production solution for electronics in 24/7 operation. The line-capable soldering system impresses with its high process flexibility and exceptionally high productivity and soldering quality.

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Modular and customizable for medium to large series

Durch das eingesetzte Mehrfach-Träger-System wird die CCS100 VAC den Anforderungen aus Mittel- bis Großserien gerecht. Eine Auswahl von Optionen stehen den Kunden zur Verfügung, um die Lötanlage auf die kundenspezifischen Bedürfnisse anzupassen.

Advantages of the modular design:

  • low maintenance effort
  • high system availability

Vacuum soldering with precision and process reliability

Dank der einzigartigen Systemarchitektur eignen sich die CCS100 VAC besonders zum Vakuumlöten anspruchsvoller Bauteile wie z.B. BGAs, bei denen Qualität und Präzision entscheidend sind. Die patentierte Technologie dieser Maschinen sorgt für herausragende Ergebnisse in Leistung und Qualität. Die Anlage bewältigt:

  • most complex assembly structures
  • regardless of the number of layers in the circuit board
  • even with a high component mix

The machine concept is therefore particularly suitable for automated vacuum soldering in series production.

Cost-optimized vacuum soldering with significant advantages

Compared to other vacuum reflow ovens, the VAC series is impressive:

  • exceptionally low energy consumption
  • lower operating costs
  • excellent heat transfer in an inert, oxygen-free atmosphere, without the use of expensive nitrogen.
  • two-chamber system with large touch display enables
  • intuitive and user-friendly inline vacuum soldering

This ensures efficient vacuum soldering at the highest level.

Modern control and complete data integration

The system control allows Precise, repeatable soldering processes. Process values and steps can be viewed at any time.
Data management takes place via a integrated industrial PCvisualized via a 21.5″ HMI.

This technology enables:

  • simple integration into existing networks
  • comprehensive traceability functions
  • seamless process data acquisition

Vapour Energy Control (VEC) - patented process innovation

Furthermore, the newly developed, patented Vapour Energy Control (VEC) has set a new benchmark in the field of process technologies for vapour phase soldering systems.

The advantages:

  • extremely responsive control of automated inline soldering
  • full flexibility in profile design
  • reproducible soldering without moving the assembly in the steam

Workpiece carrier for cycle time-optimized inline soldering

Die CCS100 VAC ist auf die taktzeitoptimierte Inline-Fertigung ausgelegt. Einzelbaugruppen und Werkstückträgersysteme mit mehreren Baugruppen können innerhalb der Anlage gelötet werden. Ein Mehrfach-Träger-System mit einer variabler Spurenkonfiguration der Werkstückträger kann integriert werden. Die Werkstückträger werden produktspezifisch an die zu lötenden Baugruppen angepasst. Ebenso ermöglichen ein Werkstückträger-Rücktransport und eine automatische Breitenverstellung der Transportbänder das aufwandsminimierte Arbeiten.

IBL - 3D - CCS 100
CCS100
High-performance inline vapour phase soldering system for 24/7 operation
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Technical data

For measurements in inches and weight in pounds, select the "Imperial (inch/lb)" tab.

DesignationValue
Length7320 mm
Depth1800 mm
Height1670 mm
Firm cheek805 mm
Weight2000 kg
Usable soldering material format Length80-1000 mm
Usable soldering material format width (workpiece carrier without center support)50-500 mm
Usable soldering material format width (workpiece carrier with center support)100-500 mm
Edge support for printed circuit boards3 mm (6 mm with HD option)
Standard filling quantity (Galden)60 kg
Power connection400/230 VAC, 50/60 Hz
(3 phases, neutral + PE)
Connected load9 kW
Max. heat output7 kW
Average power consumption5.6 kW/h
Fuse25 A gL / C25 A
Water connection½"/2.5-5 bar
Suction connections2 x Ø 150 mm
DesignationValue
Length288.19 "
Depth70.87 "
Height65.75 "
Firm cheek31.69 "
Weight4409.24 lbs
Usable soldering material format Length3.15-39.37 "
Usable soldering material format width (workpiece carrier without center support)1.97-19.69 "
Usable soldering material format width (workpiece carrier with center support)3.94-19.69 "
Edge support for printed circuit boards0.12 " (0.24 " with HD option)
Standard filling quantity (Galden)132.28 lbs
Power connection400/230 VAC, 50/60 Hz
(3 phases, neutral + PE)
Connected load9 kW
Max. heat output7 kW
Average power consumption5.60 kW/h
Fuse25 A gL / C25 A
Water connection½"/2.50-5 bar
Suction connections2 x Ø 5.91 "

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