CCS100

CCS 100

High-performance inline vapour phase soldering system for 24/7 operation

The CCS100 is a high-performance in-line system designed as a production solution for electronics in 24/7 operation. The line-capable soldering system impresses with its high process flexibility and exceptionally high productivity and soldering quality.

Explore our products in an interactive 3D 360° view

(can be freely rotated by pulling to the right and left)

Modular and customizable for medium to large series

Thanks to the multiple carrier system used, the CCS100 meets the requirements of medium to large series. A wide range of options are available to customers to adapt the soldering system to their specific needs.

Advantages of the modular design:

  • low maintenance effort
  • high system availability

Vapour Energy Control (VEC) - patented process innovation

Furthermore, the newly developed, patented Vapour Energy Control (VEC) has set a new benchmark in the field of process technologies for vapour phase soldering systems.

The advantages:

  • extremely responsive control of automated inline soldering
  • full flexibility in profile design
  • reproducible soldering without moving the assembly in the steam

Modern control and complete data integration

The system control allows precise, repeatable soldering processes. Process values and steps can be viewed at any time.
Das Datenmanagement erfolgt über einen integrierten Industrie-PC, visualisiert über ein 21,5″ HMI.

This technology enables:

  • simple integration into existing networks
  • comprehensive traceability functions
  • seamless process data acquisition

Workpiece carrier for cycle time-optimized inline soldering

The CCS100 is designed for cycle time-optimized inline production. Individual assemblies and workpiece carrier systems with several assemblies can be soldered within the system. A multiple carrier system with a variable track configuration of the workpiece carriers can be integrated. The workpiece carriers are adapted to the assemblies to be soldered on a product-specific basis. A workpiece carrier return conveyor and automatic width adjustment of the conveyor belts also enable work to be minimized.

Watch the video now!

Innovative multi-carrier system for vapour phase soldering systems

In this video, we present a highly flexible multi-carrier system with variable track configuration, optimized for soldering material formats up to 1000 x 500 mm. The system offers maximum adaptability when loading workpiece carriers and ensures maximum process reliability in series production.

Decorative picture
02:56

Product highlights

  • patented Vapour Energy Control (VEC) process control enables simple and targeted profile realization
  • multi-carrier system with variable track configuration of the workpiece carriers
  • modular design incl. multi-zone design with upstream buffer zone and downstream cooling zone

Further added value

  • Komfortabler Bedienung durch Touchscreen-Display 21,5″ HMI
  • permanent data acquisition and network capability thanks to integrated industrial PC
  • powerful bottom cooling for PCB cooling after soldering
  • efficient Maintenance System with Galden leveling and filter system
  • maintenance-friendly design
  • heat exchanger systems for efficient Galden recovery
  • automatic width adjustment of the conveyor belts
  • automatic loading and unloading of soldering applications
  • signal light for indicating the system status
  • connection for a suction unit
  • heat output monitoring
  • energy management system
  • password-protected operating levels
  • viewing window into the illuminated soldering chamber
  • network-compatible
  • workpiece carrier return carrier transport

Discover more

  • automatic width adjustment of the workpiece carriers
  • HD option for heavy soldering applications
  • transparent hoods
  • UPS, uninterruptible power supply
  • upgrade for the Efficient Maintenance System with a rapid cooling system with extended filtration
  • redundant thermocouples for process control
  • IPC-Hermes interface / Traceability
  • additional emergency stop switches on the rear of the system
  • transport rollers for easy movement of the machine
  • cooling unit for the cooling water supply (indoor and outdoor installation available)
  • wireless measuring system for recording soldering profiles (6 channels)
  • Komfortable Bedienung durch Touchscreen-Display 21,5″ HMI
  • permanent data acquisition and network capability thanks to integrated industrial PC
  • simple and targeted profile realization through Vapour Energy Control (VEC) process control
  • automatic process data monitoring for very good soldering results
  • energy monitoring for efficient energy management
  • password-protected operating levels
  • SMEMA interface for the board handshake
Contact & Download

Quickly informed, directly connected

Do you have questions about our products or need further information? You can contact us directly using the form below. In addition, we provide you with current brochures, data sheets and technical documents in the download area, simply call them up and use them immediately.

Download area

Download our current brochures conveniently as PDF files. Here you will find all the important details about our products, technologies and services in a compact and clear format.

Would you like to find out more?

Please enter your contact details and we will get back to you as soon as possible.

Email address (business)
Position: 0
Slide to 5 to confirm you’re human.
Privacy policy

Why IBL?

Technological lead for the highest soldering quality

Precise and safe soldering thanks to vapour phase technology

Integration into digital production

Networked soldering processes for the electronics production of tomorrow

Sustainable efficiency in operation

Energy-efficient processes and reuse of cardboard

Advice, service and partnership-based cooperation

IBL accompanies you from evaluation to series production

Technical data
DesignationValue
Length5820 mm
Depth1800 mm
Height1670 mm
Firm cheek805 mm
Weight2000 kg
Usable soldering material format Length80-1000 mm
Usable soldering material format Width50-500 mm (workpiece carrier without center support)

100-500 mm (workpiece carrier with center support)
Edge support for printed circuit boards3 mm (6 mm with HD option)
Standard filling quantity (Galden)60 kg
Power connection400/230 VAC, 50/60 Hz
(3 phases, neutral + PE)
Connected load9 kW
Max. heat output7 kW
Average power consumption5.6 kW/h
Fuse25 A gL / C25 A
Water connection½"/2.5-5 bar
Suction connections2 x Ø 150 mm
DesignationValue
Length229.13 "
Depth70.87 "
Height65.75 "
Firm cheek31.69 "
Weight4409.24 lbs
Usable soldering material format Length3.15-39.37 "
Usable soldering material format Width1.97-19.69 " (workpiece carrier without center support)

3.94-19.69 " (workpiece carrier with center support)
Edge support for printed circuit boards0.12 " (0.24 " with HD option)
Standard filling quantity (Galden)132.28 lbs
Power connection400/230 VAC, 50/60 Hz
(3 phases, neutral + PE)
Connected load9 kW
Max. heat output7 kW
Average power consumption5.60 kW/h
Fuse25 A gL / C25 A
Water connection½"/2.50-5 bar
Suction connections2 x Ø 5.91 "

Contact with sales partner

Name
Company
Email address (business)
Message
Position: 0
Slide to 5 to confirm you’re human.
Privacy policy